Does one
have to be a Qualified Polibrid Applicator to apply POLIBRID?
Yes. To order
POLIBRID materials, a contractor needs to be in our Qualified Polibrid
Applicators list.
How does one
become a Qualified Polibrid Applicator? Simple! Assuming you
are already an established industrial painting contractor, you just need the right spray equipment and some on-the-job training.
What kind of
equipment is used to apply POLIBRID? POLIBRID
elastomers are applied with plural-component airless spray machines. Check out
our bulletin that describes the basic set-up for a typical POLIBRID
Spray
Unit.
How much does
the spray equipment cost? Cost can vary depending on the options you want or need on the machine. For a "ballpark" figure, however, you can estimate about
$17,000 USD (f.o.b. Houston, Texas) for a 'basic" set-up ready to spray. A
POLIBRID Spray Unit "with everything on it" can cost $25,000 USD or more. This, of course, does not include spare parts and assumes you already own air compressors, vehicles,
tools, scaffolding, inspection instruments and other essentials used by industrial painting contractors.
Where do
I get the equipment? We recommend purchasing equipment from
AirTech Spray Systems
(ATSS), based out of Houston, Texas. They also stock all POLIBRID compatible spare parts. They have competitive pricing and because they've been building
POLIBRID spray machines for over 18 years, we feel they can provide the best technical support to
POLIBRID applicators. ATSS
can be contacted by telephone at
(713) 681-0013 or via fax at (713) 681-7222. Our company does not sell, rent nor service spray
equipment.
Can I use my own
equipment? Yes. If you already own a
2A:1B fixed-ratio, high pressure, plural component spray machine, there is a good chance that it can be economically retrofitted into a
POLIBRID Spray Unit. Contact ATSS to discuss the
pros and cons of a retrofit.
Can someone else
build me a POLIBRID machine? It's
possible but we we do not recommend
it! Knowledge of the material to be sprayed by the spray machine supplier
can be critical when building the machine and, when it comes time for on
the job trouble-shooting, such knowledge will be vital. For full,
experienced support, order your new machine from ATSS.
What kind of
training is involved? A combination of in-shop and on-the-job training of your crew by a
POLIBRID Technical Service Representative is highly recommended. Here is the optimum training scenario:
1. Two days before your first POLIBRID application, our technician arrives to your shop and helps your crew un-crate and assemble your new
POLIBRID Spray Unit. 2.
An entire day before the job begins, is spent in your shop- teaching your
crew the basics. This includes safe handing of POLIBRID, starting and
shutting down the pump, practicing spray techniques, using the stroke counter
and very important, how to mothball the spray machine after finishing your
first POLIBRID job! Some of these procedures are critical to a
successful POLIBRID application and can de difficult to explain and
learn. In our experience, your crew will quickly learn the basics in a
familiar environment, their own workplace! At the job-site, the pressure
to produce will be on, making it difficult for them to ask our technicians
basic questions and for our technician to answer them. Once started,
they'll need to concentrate on developing successful application techniques in
a high production mode. 3.
The next morning, out to the job! Our technician will provide guidance
to your crew in all aspects pertaining to the application of POLIBRID and the
use of the POLIBRID Spray Unit. He will remain on the job until everyone
feels comfortable with the equipment and satisfied by the results.
What if training must take place at the job-site? No problem
as long as youve got a genuine brand-new or retrofitted
POLIBRID Spray Unit from
ATSS. If you require an immediate start-up, there will be no time to modify and test
spray equipment that is not set-up exactly as expected. If you get your
equipment delivered to the job-site, just un-crate it in a dry, sheltered area.
Plan it so that when the POLIBRID Technical Service Rep arrives to the
job-site, he has plenty of time to set-up and test your equipment while
teaching your crew the basics.
It depends! For a ballpark figure though, you can estimate $500 USD per day for a POLIBRID Technical Service Rep, plus food, lodging, local transportation and round-trip, coach-class airfares from either St. Louis, MO. or Brownsville, TX. to your location. Once there, the time it actually takes to train your crew can depend on these and other variables: 1. The ability of your crew to learn the use of the POLIBRID Spray Unit. For instance, if your crew has plural-component polyurethane experience, their training should not take more than a day or two on the job. On the other hand, if your crew has no experience whatsoever in the use of plural-component coatings, it could take a week or longer. 2. The jobs level of difficulty. Job conditions can vary dramatically and, though many jobs are straightforward and relatively easy, others can be extremely difficult. A project that is difficult to set-up hampers production, especially during start-up, effectively reducing the time your crew can spend spraying POLIBRID and operating the equipment. 3. Compliance with pre-application requirements. If pre-application conditions are unsatisfactory, the POLIBRID technician will not allow the application to proceed, effectively suspending training, production, etc. Surface preparation must meet specs, primers must be applied according to their recommendations, recoat windows need to be complied with, the work area must be safe, clean, etc. Make sure youre really ready to produce before you get our technician out there!
How many workers
need to be trained?
Assuming single shift work days, the ideal POLIBRID application crew is made up by no more than three workers:
A) the spray man, B)
his helper and C) the machine operator or mechanic. However, all three workers must know
the other twos jobs as well as he knows his own because, in order to minimize
fatigue, maintain production and produce
consistent quality results, all
three workers should rotate positions throughout the day. All three positions
of the POLIBRID application crew are critical and cannot be tended to
part-time, so do not count on safety watches or other non-dedicated personnel
to assume any POLIBRID responsibilities!
How do I arrange for
training?
For contractors in the USA or Canada, contact
Dan
Schneider, Polibrid Technical Director in St. Louis,
MO., at (636) 671-0411 or (314) 406-0758. For contractors elsewhere,
please contact your regional POLIBRID
Distributor or contact us directly for information!
Can I see a
POLIBRID demonstration?
Yes, contact your POLIBRID Distributor!
In the USA, make arrangements with Dan
Schneider, Polibrid Technical Director in St. Louis,
MO., at (636) 671-0411 or (314) 406-0758 to attend a POLIBRID demonstration in
Brownsville, TX. At these pre-scheduled demonstrations youll get a fuller understanding of what's involved in becoming
a Qualified Polibrid Applicator and you'll get to spray some POLIBRID yourself.
Attending a demo is neither factory training nor a substitute for on-the-job training!
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Inc. of Brownsville, Texas. All other logos & trademarks are the
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for comments or suggestions on this website.
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